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Baja Designs XL40 (A/C) LED HEADLIGHT KIT - KTM 200-450 XC/XC-W/XC-F/XCF-W (’08-12); 450-530 EXC-R (’08-12)

Baja Designs XL40 (A/C) LED HEADLIGHT KIT - KTM 200-450 XC/XC-W/XC-F/XCF-W (’08-12); 450-530 EXC-R (’08-12)

SKU:82-0000-AC

Regular price $389.95 USD
Regular price Sale price $389.95 USD
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          Upgrade your off-road lighting with the Baja Designs XL40 (A/C) LED Headlight Kit — purpose-built for 2008–2012 KTM models. This kit includes a regulator/rectifier that converts your bike's A/C power to D/C, enabling fast, plug-and-play installation with the stock harness. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.

          Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

          This kit replaces the OEM headlight unit and includes a KTM faceplate for precise fitment and easy installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.


          Kit Includes:

          • (1x) XL40 (A/C) – Trail Lens Clear
          • (1x) AC/DC Rectifier
          • All Necessary Mounting Hardware

          XL40 Specifications (per light):

          • Lumens: 5,224 (Hi)/ 1,435 (Low)
          • Watts/Amps: 43.5W/3.4A @ 12.8V 

          XL40 ELS Score:

          • XL40, Trail lens, high beam: 92°/5.9/226’/5224
          • XL40 Trail lens, low beam: 74°/5.9/119’/1435 

          The Baja Designs Advantage

          • Satisfaction Guarantee – 30-Day Money Back Guarantee
          • Limited Lifetime Warranty – Complete Purchase Protection
          • uService – Replaceable Lenses And Optics
          • ClearView – All The Light, Right Where You Need It
          • MoistureBlock – Waterproof, Rain Proof, Submersible
          • CopperDrive – Safely Driving LEDs at 100 Percent
          • 5000K Daylight – Less Driver Fatigue, Natural Color
          FITS
          KTM 200 XC 2008-2009
          KTM 200 XC-W 2008-2012
          KTM 250 XC-W 2008-2012
          KTM 300 XC-W 2008-2012
          KTM 450 XC-W 2008-2012
          KTM 250 XC 2008-2012
          KTM 300 XC 2008-2012
          KTM 250 XC-F 2008-2010
          KTM 250 XCF-W 2008-2010
          KTM 400 XC-W 2008-2011
          KTM 450 EXC-R 2008-2011
          KTM 530 EXC-R 2008-2011
          KTM 450 XC-F 2008-2012
          KTM 530 XC-W 2008-2011



          See the XL40 Difference

          All XL moto kits will now be available with a choice of either the XL40 or XL80 giving riders the ability to match the right light to their bike, stator output, and the terrain they ride. Watch our comparison video between the XL Pro and the new XL40 to see the improved light intensity and beam angle.



          Paired with Trail Lens

          Together, the XL40 and Trail Lens deliver enhanced nearfield and peripheral illumination for technical 1st–4th gear riding. The XL40 provides a smoother, more blended output when matched with the Trail Lens, which produces a balanced vertical and horizontal beam to improve visibility through rocky switchbacks, hill climbs, elevation changes, and tight technical turns.



          More Compatibility

          By re‑engineering the internals of the XL80 into a lower‑draw design, the XL40 works seamlessly with a wide range of motorcycles, especially those with smaller OEM stator outputs.  This means more bikes will be able to experience the Baja Designs difference.


           

          High/Low Beam Functionality

          The XL40 features both high and low beam functions, with the low beam dimming output by 25%. At full high beam, the XL40 provides 5,224 lumens, while low beam dims down to 1,435 lumens. 

          ELS (High): 92°/5.9/226’/5224
          ELS: (Low): 
          74°/5.9/119’/1435


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