Baja Designs XL40 (D/C) LED HEADLIGHT KIT W/ HI-LOW HARNESS - KTM 350/500 EXC-F ('24-25)

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit with Hi/Low harness — built for KTM XC-W, XW-F, and XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. The included Hi/Low harness lets riders reduce output in low-beam mode by about 25% of high beam, producing 1,435 lumens when full brightness isn't needed.

Engineered for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W — making it the ideal high-performance upgrade for riders who previously lacked a compatible premium option. Paired with the signature XL Trail Lens, it delivers both vertical and horizontal beam coverage with excellent near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through elevation changes, vertical transitions, and sharp corners. The result is a smooth, evenly distributed field of light that boosts confidence in demanding terrain.

This kit replaces the OEM headlight unit and includes an inline Hi/Low Harness and the Motominded mount for easy installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Kit Includes:

• (1x) XL40 – Trail Lens Clear w/ 2024+ OEM Connector
• (1x) Hi/Low Harness
• (1x) Motominded XL Bracket
• All Necessary Mounting Hardware

XL40 Specifications (per light):

• Lumens: 5,224 (Hi)/ 1,435 (Low)
• Watts/Amps: 43.5W/3.4A @ 12.8V
• Modes: high beam, dimming feature (25% brightness) 

XL40 ELS Score:

• XL40, Trail lens, high beam: 92°/5.9/226’/5224
• XL40 Trail lens, low beam: 74°/5.9/119’/1435

The Baja Designs Advantage

• Satisfaction Guarantee – 30-Day Money Back Guarantee
• Limited Lifetime Warranty – Complete Purchase Protection
• uService – Replaceable Lenses And Optics
• ClearView – All The Light, Right Where You Need It
• MoistureBlock – Waterproof, Rain Proof, Submersible
• CopperDrive – Safely Driving LEDs at 100 Percent
• 5000K Daylight – Less Driver Fatigue, Natural Color

See the XL40 Difference

All XL moto kits will now be available with a choice of either the XL40 or XL80 giving riders the ability to match the right light to their bike, stator output, and the terrain they ride. Watch our comparison video between the XL Pro and the new XL40 to see the improved light intensity and beam angle.

Paired with Trail Lens

Together, the XL40 and Trail Lens deliver enhanced nearfield and peripheral illumination for technical 1st–4th gear riding. The XL40 provides a smoother, more blended output when matched with the Trail Lens, which produces a balanced vertical and horizontal beam to improve visibility through rocky switchbacks, hill climbs, elevation changes, and tight technical turns.

More Compatibility

By re‑engineering the internals of the XL80 into a lower‑draw design, the XL40 works seamlessly with a wide range of motorcycles, especially those with smaller OEM stator outputs.  This means more bikes will be able to experience the Baja Designs difference.

High/Low Beam Functionality

The XL40 features both high and low beam functions, with the low beam dimming output by 25%. At full high beam, the XL40 provides 5,224 lumens, while low beam dims down to 1,435 lumens. 

ELS (High): 92°/5.9/226’/5224
ELS: (Low): 74°/5.9/119’/1435